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Gantry Machining Center

Lub gantry machining center yog CNC tshuab cuab yeej nrog Z-axis ntawm spindle teem perpendicularly rau lub worktable. Nws nta lub qhov rooj - hom qauv qauv tsim los ntawm ob kab thiab kab sab saum toj, uas muaj kev nruj nruj thiab tsim nyog rau kev ua haujlwm loj thiab nyuaj hauv kev ua haujlwm xws li aerospace thiab shipbuilding. Nws cov qauv tseem ceeb suav nrog lub rooj ua haujlwm duab plaub, lub lifting crossbeam, thiab lub ram system. Nws yog nruab nrog turret lossis saw - hom ntawv xov xwm thiab tuaj yeem nthuav dav nws cov peev txheej ua los ntawm cov khoom siv xws li txoj cai - lub taub hau.

Xa kev nug

Khoom Taw qhia

Tshuab cuab yeej nta

1. Lub txaj – Lub rooj ua haujlwm

Cov khoom tseem ceeb suav nrog lub txaj, rooj ua haujlwm, kem, crossbeam, eeb, thiab spindle headstock yog tsim los siv siab - lub zog cam khwb cia hlau thiab resin xuab zeb casting tshuab. Cov Cheebtsam no tau ua kom zoo dua los ntawm 3D CAD software, uas muaj cov txheej txheem sib xyaw ua ke los txhim kho rigidity thiab lub zog. Lub tshuab txais kev ruaj khov - txaj gantry moj khaum. Lub kem thiab crossbeam tsim ib qho kev sib xyaw ua ke, thaum lub rooj ua haujlwm txav raws X-axis ntawm lub txaj. Cov kab yog tsau ntawm ob qho kawg ntawm lub txaj, thiab cov spindle headstock txav vertically raws Z-axis ntawm crossbeam mounted ntawm txhua kab.

Lub txaj Guideways: Siv cov khoom hnyav tuaj txawv teb chaws -cov dej num linear roller guides, kom ntseeg tau qhov tseeb zoo, siab rhiab heev thiab precision ntawm lub worktable, thiab superior servo tsav kev ua tau zoo. Lawv muaj peev xwm ua tau siab, zoo heev kev co damping thaum txiav, uas txhim kho tag nrho cov tshuab kev ua tau zoo, txhim khu precision thiab nws ntev -lub sij hawm stability, thiab ncua lub tshuab kev pab cuam lub neej.

X-Axis Tsav: Lub servo lub cev muaj zog, txuas ntawm lub ntiaj teb reducer (rau X-axis qauv tshaj 3 meters), tsav lub pre-tensioned pob ntsia hlau. Lub tshuab no txav lub rooj ua haujlwm rov qab mus rau ntawm lub txaj, muab X-axis pub mov. Cov ntsia hlau ua ntej-tensioning ua rau kom qhov nruj ntawm cov ntsia hlau sib dhos.

2. Hlab

Lub crossbeam guideways ntiav ib tug vertically crossed layout, muab zoo heev mechanical zog. Qhov kev tsim no ua tau zoo txhim kho qhov tseeb thiab kev nruj, ua kom txaus khoov thiab torsional nruj ntawm tus ntoo khaub lig, ua rau lub tshuab ua haujlwm hnyav - lub luag haujlwm txiav.

Crossbeam Guideways: Siv cov khoom hnyav tuaj txawv teb chaws -cov ntaub ntawv qhia cov menyuam tawm, paub txog lawv qhov raug zoo heev. Lawv tsim nyog rau siab - fais fab txiav thiab xyuas kom ruaj khov.

Y-Axis Tsav: Lub servo lub cev muaj zog tsav lub pob ntsia hlau, uas txav lub eeb rau sab laug thiab sab xis raws tus ntoo khaub lig, muab Y-axis feed motion.

3. Spindle Headstock

Lub spindle headstock txais cov qauv ram nrog cov lus qhia tawm. Z-axis siv plaub txoj hauv kev, muab kev co zoo heev thiab ua kom muaj kev ruaj khov thaum lub sijhawm ua haujlwm.

Z-Axis Tsav: Lub servo lub cev muaj zog tsav lub pob ntsia hlau, uas txav cov spindle headstock nce thiab nqis ntawm lub eeb, muab Z-axis feed motion. Z-axis servo lub cev muaj zog yog nruab nrog lub nres tsis siv neeg uas ua haujlwm thaum lub zog poob, xauv lub cev muaj zog kom tiv thaiv kev txav mus los.

Spindle Assembly: Tsim los ntawm lub Hoobkas tshwj xeeb Taiwanese, kom ntseeg tau siab precision thiab kev ua haujlwm. Lub cuab yeej clamping yog ua tiav los ntawm disc springs ntawm spindle thov nro los ntawm plaub - ntiv tes claw mechanism mus rau lub rub stud ntawm lub cuab yeej tuav, ruaj lub cuab tam nruj nreem nyob rau hauv lub spindle taper.Lub tshuab nta ib tug spindle orientation muaj nuj nqi.

4. Pneumatic System

Feem ntau yog siv rau cov cuab yeej clamping / unclamping, ntxaiv qhov chaw los ntawm - huab cua, thiab ntxaiv qhov ntswg foob cua tshuab.

5. Kev tiv thaiv tshuab

X-axis txaj guideways yog tiv thaiv los ntawm stainless hlau telescopic npog.

Y-axis crossbeam guideways yog tiv thaiv los ntawm bellows- hom npog.

Lub tshuab tag nrho yog nyob rau hauv tag nrho kom muaj cov chips thiab coolant txaws, ua kom muaj kev nyab xeeb thiab xis nyob hauv kev ua haujlwm rau tus neeg teb xov tooj.

6. Lubrication System

Bearings rau tag nrho peb axes yog lubricated nrog roj.

Txhua lub pob ntsia hlau sib dhos yog lubricated txiav nrog roj.

Cov kev taw qhia rau tag nrho peb axes muaj cov ntsiab lus tsis siv neeg lubrication. Lubricant tau muab faib rau cov kev taw qhia ua khub, nrog lub voj voog lubrication tau tswj los ntawm CNC system.

7. Ntsuas qhov system

Siv cov nitrogen- dhau- roj ntsuas lub tog raj kheej kom ntseeg tau ruaj khov ntawm lub taub hau ntxaiv. Lub tog raj kheej hydraulic yog siv rau cov cuab yeej unclamping, thaum disc springs muab lub clamping quab yuam rau cov cuab yeej tsis siv neeg clamping.

8. Cua txias System

Lub spindle ram nta sab nraud cov cuab yeej coolant muaj peev xwm ntawm nws lub qhov ntswg. Coolant feem ntau tsis yog-corrosive, xws li emulsion lossis roj ntxhia teeb.

9. Chip Tshem Tawm System

Cov chips tsim rau ntawm lub rooj ua haujlwm yog xa los ntawm cov ntsia hlau conveyors ntawm ob sab ntawm lub txaj mus rau pem hauv ntej -cov saw txuas- hom conveyor.

10. Hluav Taws Xob Hluav Taws Xob Hluav Taws Xob Hluav Taws Xob

Lub tshuab hluav taws xob sib khi tiv thaiv kev sib pauv huab cua ntawm sab hauv thiab sab nraud lub txee, zoo thaiv cov dej noo, roj pos huab, thiab plua plav. Nws yog compact, hnav, thiab yuav tsum tau yooj yim txij nkawm.

Hluav taws xob txee cua txias (Yeem xaiv): Ib lub txee txias txias (cua txias) tuaj yeem ntsia tau raws li cov xwm txheej sab nraud. Nws nta hluav taws xob tswj qhov kub thiab txias (± 1 degree), tswj qhov kub tsis tu ncua hauv lub txee, tswj cov cua sov, thiab muab cov dehumidification kom ntev lub neej ntawm cov khoom hluav taws xob.

11. Tool Magazine Structure (Standard)

Lub tshuab yog nruab nrog ib tug txhim khu kev qha Taiwanese - ua 24- cuab yeej arm-type (disc cam type) tool changer, muab lub sij hawm luv luv ntawm cov cuab yeej hloov.

Chain-Type Tool Magazine (Optional): Muab 40- cuab yeej muaj peev xwm. Nws nta ob - caj npab tsis siv neeg hloov cuab yeej nrog lub cam- tsav tsheb, lub cev muaj zog- tsav kom nrawm thiab ruaj khov. Nws suav nrog lub peev xwm loj lub lauj kaub cia, uas tau tsav los ntawm lub cev muaj zog thiab cylindrical cam positioning mechanism rau kev ruaj ntseg siab.

12. Spindle Oil Chiller (Yeem)

Ib qho kev xaiv tsis tu ncua -kub tswj roj chiller tiv thaiv thermal kev loj hlob ntawm cov ntxaiv los ntawm kev cuam tshuam rau kev ua haujlwm raug. Nws txhim kho machining precision thiab efficiency, tiv thaiv spindle center hloov los yog thermal deformation, ncua tshuab lub neej, stabilizes roj siab, tiv thaiv roj chattering, thiab ua hauj lwm nrog tsawg suab nrov.

13. Kev Tswj Xyuas Tshuab Zoo

Kev tswj kev ua tau zoo yog siv los ntawm cov txheej txheem tsim khoom thiab kev ua haujlwm kom ntxaws. Los ntawm casting machining mus rau lub rooj sib txoos zaum kawg, txhua kauj ruam ua raws nruj, cov qauv kev tshaj lij. Txhua txoj kev sib dhos, txhua txoj haujlwm xuas tes ua haujlwm, thiab txawm tias nruj ntawm txhua tus ntsia hlau qhia txog kev tsim muaj peev xwm. Kev tswj hwm cov khoom lag luam zoo thiab cov teeb meem lub luag haujlwm nyob hauv qhov chaw, ua kom txhua lub tshuab ua tau raws li cov qauv kev lag luam.

Specifications:

Qeb	Yam khoom	Specification
Lub rooj ua haujlwm	Rooj Loj	2200 x 1300 mm
Lub rooj ua haujlwm	Qhov siab tshaj plaws Load	3 Tons (3,000 kg)
Ua haujlwm ntau	X-Axis Travel	2000 hli
	Y-Axis Travel	1600 hli
	Z-Axis Travel	700 hli
	Gantry Dav	1650 hli
Spindle	Ceev Range	8000rpm ib
	Qhov siab tshaj plaws spindle lub cev muaj zog	15 kWm
	Spindle Nose rau Table Min./Max. Nyob deb	65 - 765 hli
	Spindle Taper	BT40 / Cat 40 (nrog 150mm rub stud)
Servo System	3 Axis Tsav Torque	35 / 18 / 18 Nm
Pub System	Rapid Traverse	X-Axis: 18 m/min
		Y-Axis: 18 m/min
		Z-Axis: 18 m/min
	Qhov siab tshaj plaws txiav pub tus nqi	10000mm / min
Qhov tseeb	Positioning raug	X-Axis: ± 0.005/300mm
		Y-Axis: ± 0.005/300mm
		Z-Axis: ± 0.005/300mm
	Rov ua dua	X-Axis: ± 0.005mm
		Y-Axis: ± 0.005mm
		Z-Axis: ± 0.005mm
Tooling	Max. Tool Diameter (Adjacent/No Adjacent Tool)	Ø 150 mm / Ø 250 mm
	Max. Tool Length	350 hli
	Max. Tool Qhov hnyav	20 kg ib
	Cov cuab yeej-rau- Lub Sijhawm Hloov Sijhawm	3.5 sec
Cov khoom siv	Kev xav tau cua txias	5 - 7 kgf/cm² (kwv yees . 0.49 - 0.69 MPa)
Zuag qhia tag nrho Dimensions	Tshuab Dimensions (L x W x H)	5850 hli x 3570 hli x 3400 hli

Daim ntawv teev npe tseem ceeb:

Tsis muaj.	Standard Configuration	Specification / Lub npe	Keeb kwm / Hom
1	Tswj System	SYNTEC 22MA-4 (All-in-One)	Taiwan / SYNTEC
2	Mechanical Spindle	Belt -tsav, BT40-Ø150	Taiwan / Okada
3	X-Axis Pob Ntsia Hlau	R50-12	Taiwan / HIWIN
4	Y-Axis Pob Ntsia Hlau	R50-12	Taiwan / HIWIN
5	Z-Axis Pob Ntsia Hlau	R50-12	Taiwan / HIWIN
6	X-Axis Linear Guideway	45mm Hnyav-Cov Ntawv Qhia Cov Menyuam, 8 Blocks	Taiwan / HIWIN
7	Y-Axis Linear Guideway	45mm Hnyav-Cov Ntawv Qhia Cov Menyuam, 4 Blocks	Taiwan / HIWIN
8	Z-Axis Linear Guideway	Turcite-B coated Heavy-Lub Luag Haujlwm Hard Guideway	Tshuab cuab yeej Matched
9	Peb -Axis Ntsia Hlau Bearings	X: 4072; Y/Z: 3062	Nyiv / NSK lossis NACHI
10	Ntsia Hlau Pre-tension Nut	YSR	Taiwan / Yinsh
11	Z-Axis Balancing System	Ntsuas Qhov System	Wuxi / Huajin
12	Centralized Auto Lubrication System	Hom Volumetric	Hegu
13	Pneumatic System	-	Taiwan / AirTAC
14	Teeb pom kev zoo	Teeb ua haujlwm	Guangdong
15	Tool Clamping Lub tog raj kheej	Boost Hom	Taiwan / AirTAC
16	Hluav taws xob txee Heat Exchanger	Hom kev ncig	Taiwan - tau nyiaj pab
17	Inner Guard (Telescopic Cover)	Hlau Helmet Telescopic Hom	Zhongxin Heavy Kev Lag Luam
18	Daim Ntawv Pov Thawj	Tag Nrho Cov Ntaub Ntawv (Lub Hoobkas Xim)	Zhongxin Heavy Kev Lag Luam
19	Chip Tshem Tawm System	Ob-Screw Ib-Chain Conveyor	Zhongxin Heavy Kev Lag Luam
20	Roj Chiller *	-	Taiwan -nyiaj pab (yeem)
21	Disc -Type Tool Magazine	24-Tool, Arm Hom	Taiwan / Okada lossis Shoulun
Nco tseg:Nyob rau hauv cov ntaub ntawv ntawm cov khoom tsis txaus, nws yuav raug hloov nrog ib qho kev hloov ntawm tib yam specification, tib yam los yog qib siab dua, thiab cov khoom sib npaug. * qhia txog yam khoom xaiv tau.

Standard Machining Functions Taw qhia:

Tsis muaj.	Function (English)	Kev piav qhia
1	Number of Control Paths	1
2	Tag Nrho Tag Nrho Cov Ntsiab Lus Tshaj Tawm (Servo + Spindle)	6
	Qhov siab tshaj plaws tswj Servo Axes	5
	Maximum tswj spindles	1
3	Simultaneously Tswj Axes	4
4	Tsos Unit	10.4" Xim LED
5	Servo HRV tswj	Siab -ceev, siab -precision servo tswj
6	Program Capacity	512K (1280m)
7	I/O Link i	1024 / 1024
8	Automatic Data Backup	Backup cov ntaub ntawv tshuab cuab yeej
9	Memory Card Kho/Khiav	DNC / Online Machining
10	Program Folder Management	Muaj nuj nqi rau kev siv macro programs thiab machining programs
11	FSSB Siab -Speed Rigid Tapping	Txo lub sij hawm tapping nruj thiab yuam kev
12	Intelligent Backlash Compensation	Backlash them nyiaj
13	PMC axis tswj	Siv thaum lub cuab yeej magazine yog servo- hom tsav
14	Kev xa cov ntaub ntawv ntawm Embedded Ethernet	Cov ntaub ntawv kis tau tus mob ntawm Ethernet
15	USB rau CF Card Program Hloov	Cov ntaub ntawv kis tau tus mob
16	Servo Guide Mate	Servo optimization
17	Spindle Intelligent Load Meter	Saib xyuas spindle tam sim no thiab lwm yam xwm txheej
18	AI Contour Control	Qhov zoo tshaj plaws ceev thiab acceleration tswj nrog saib - ua ntej
19	Smooth Tolerance Control	Txiav txim siab qhov tsim nyog machining ceev ntawm commanded kam rau ua
20	Intelligent Overlap	Txo ib feem machining lub sij hawm
21	Spindle HRV tswj	Siab -ceev, siab -precision servo tswj
22	Hloov ua lwm yam inch/Metric	Kev hloov pauv ntawm cov cuab yeej siv tshuab
23	HRV2 Control	Siab -ceev, siab -precision servo tswj
24	HRV3 Control	Siab -ceev, siab -precision servo tswj
25	SYNTEC 22MA-4 Txhua-hauv-ib	Servo tuning rau siab -ceev, siab- precision machining hauv lub sijhawm luv
26	Flexible Feed Gear	Arbitrary DMR
27	Yam tsawg kawg nkaus Increment (0.0001mm, 0.0001deg, 0.00001 nti)	Yam tsawg kawg nkaus system unit
28	Daim iav duab	Rau txhua axis
29	Rigid Tapping Retract	Rigid tapping retract
30	Buffer Sau npe	System data buffer
31	Positioning (Spindle Orientation)	Spindle positioning muaj nuj nqi rau tapping, cuab yeej hloov
32	Linear Interpolation	Linear machining muaj nuj nqi
33	Circular Interpolation	Circular machining muaj nuj nqi
34	Helical Interpolation	Helical machining muaj nuj nqi
35	Xov Txiav, Synchronous Feed	Xov txiav, synchronous pub
36	Rotary Axis Rollover	Rotary axis rollover
37	Chamfering/Corner R ntawm Txhua Lub Kaum	Chamfering / Corner R ntawm txhua lub kaum ntse ntse
38	Thawv Cycles rau Drilling	Cov kaus poom cycles rau drilling
39	Dogless Reference Point Teeb tsa	Dogless reference point setting
40	Automatic Corner Override	Tsis siv neeg tswj pub override ntawm cov ces kaum
41	Scaling	Scaling
42	Kev xaiv dav hlau	G17, G18, G19
43	Programmable Daim iav duab	Programmable daim iav duab rau txhua axis
44	Tib Thaiv	Kev ua haujlwm hauv ib qho blocks
45	Program Restart	Rov pib dua tom qab qhov kev cuam tshuam ib ntus
46	Tool Diameter / Nose Radius Compensation	Tool parameter them nyiaj
47	Tool Life Management	Cov cuab yeej tswj lub neej
48	Extended Tool Life Management	Extended cuab yeej tswj lub neej
49	Kev them nyiaj yug Backlash	Tshuab axis backlash them nyiaj ua haujlwm
50	Txoj hauj lwm taug qab	Txoj hauj lwm taug qab
51	Abnormal Load Detection	Kev kuaj pom tsis zoo rau txhua axis
52	Txoj Haujlwm Hloov	Kev tiv thaiv kev ua haujlwm
53	Background Editing	Program editing ua tau nyob rau hauv kev kho hom
54	Multi-Language Display Function	10 qhov system ua haujlwm interface lus
55	Tus kheej -Diagnostic Function	Saib xyuas lub tshuab cuab yeej xwm txheej
56	Pab Ua Haujlwm	Saib qhov system tswb
57	Nano Interpolation	Nano interpolation
58	Ua Haujlwm Coordinate System	G52 ~ G59
59	Absolute/Incremental Command	tuaj yeem sib xyaw hauv tib lub thaiv
60	Fault Diagnosis	Txheeb xyuas cov cuab yeej siv tshuab tam sim no
61	Screen Clear	Phau ntawv los yog tsis siv neeg tshuaj ntsuam clearing
62	Kev saib xyuas kev siv hluav taws xob	Saib xyuas cov cuab yeej siv lub zog siv

Tshuab cuab yeej ua hauj lwm ib puag ncig tej yam kev mob:

Peb -Theem AC Fais Fab: 380V ± 10% ~ 15%; 50Hz ± 1Hz. Main fais fab cable: 8mm² lossis loj dua. Grounding hlau: 8mm² lossis loj dua.

Ambient kub: 8 ~ 40 degree.

Relative Humidity: Tsawg dua lossis sib npaug li 80%.

Khaws kom deb ntawm qhov chaw muaj zog, qhov chaw vibration, thiab qhov chaw kub. Khaws kom deb ntawm qhov siab - lub tshuab hluav taws xob ntau zaus, cov khoom siv tawm, cov tshuab vuam, thiab lwm yam, kom tsis txhob muaj hluav taws xob cuam tshuam uas yuav ua rau muaj kev ua txhaum ntawm lub tshuab NC.

Daim Ntawv Qhia Roj thiab Roj Pom Zoo:

Lubrication Part	Ntau	Pom zoo Lubricant			Sau ntawv
Lubrication Part	Ntau	Ambient Temp . 10 ~ 40 degree	Ambient Temp . 5~ 10 degree
Pob Screws	Roj Lubrication	2-4 liters	Txoj Cai Roj #68	Txoj Kev Roj #32	1. Tshawb xyuas thiab rov ua dua txhua hnub ua ntej ua haujlwm lossis thaum lub tswb tshwm.
	Roj Lubrication	0.7-0.8 hli	Lithium roj teeb # 000		2. Hloov cov roj qib rau qhov kub thiab txias.
	Roj Lubrication	0.7-0.8 hli	Lithium roj teeb # 000		3. Rau cov roj cartridges, lub hom yuav tsum phim cov chaw tsim khoom lubricator.
Spindle & Screw Cooling Unit	Dej Chiller	15-35 liters	BASF G48 Antifreeze (Tsis muaj lwm yam nruab nrab tso cai)	-	1. Tshawb xyuas thiab rov ua cov tshuaj tiv thaiv kab mob / roj txhua hnub ua ntej ua haujlwm lossis thaum lub tswb tshwm.
Spindle & Screw Cooling Unit	Roj Chiller	20-40 liters	Great Phab Ntsa No . 10 Spindle Oil	Great Phab Ntsa No . 5 Spindle Oil	2. Hloov cov roj qib rau qhov kub thiab txias.
Chaw nres tsheb Hydraulic		25 Litres	Hydraulic Roj HM #32	Hydraulic Oil HM #20	1. Tshawb xyuas txhua hnub ua ntej ua haujlwm; hloov roj txhua xyoo. 2. Hloov cov roj qib rau qhov kub thiab txias.
Booster Lub tog raj kheej		0.1-0.2 hli	Cov roj hydraulic # 32	Cov roj hydraulic # 20	1. Tshawb xyuas txhua hnub ua ntej ua haujlwm; refill thaum roj khob tsuas yog 1/3 puv. 2. Hloov cov roj qib rau qhov kub thiab txias.
Txiav kua		100-350 hli	Xaiv cov kua txiav tsim nyog raws li cov khoom siv ua haujlwm & cov khoom siv ua haujlwm (ntau npaum li cas raws li qhov tseeb tank peev xwm).	-	Tshawb xyuas cov dej khov hauv lub tank ua ntej pib ua haujlwm thaum ambient temp. yog qis dua 5 degree.
4th Axis		0.8 ~ 1.8 hli	Iav Roj #150	Iav Roj #100	1. Tshawb xyuas txhua hnub ua ntej ua haujlwm; hloov roj txhua 6 lub hlis. 2. Hloov cov roj qib rau qhov kub thiab txias.
Tool Changer Arm System		7 litr	Iav Roj #100	15W-40 Antifreeze Diesel Cav Roj	1. Tshawb xyuas txhua hnub ua ntej ua haujlwm; hloov roj txhua 2400 teev ua haujlwm lossis 6 lub hlis. 2. Hloov cov roj qib rau qhov kub thiab txias.

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